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Course ID: 15247
| Course Duration: 2 Days
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Course Dates:
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Predictive Maintenance & Condition Monitoring Training Class
Course ID: 15247
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Predictive Maintenance & Condition Monitoring Training Seminar
Purpose of Seminar:
With ever increasing demands from top management to do more work and decrease costs, investing in predictive maintenance and condition monitoring makes more sense today than ever. While many organizations still rely heavily on time based maintenance, it's a proven fact that condition monitoring maintenance requires less personnel and saves money and downtime.
This course provides the fundamentals of PdM and condition monitoring applicable to plants, facilities and manufacturing lines. Predictive Maintenance & Condition Monitoring will provide students with a framework to make the right decisions on what equipment needs condition monitoring, what technologies to use to meet their needs and how to measure the effectiveness of their decisions. In addition to exposing students to the principles and options for a program, they will learn about real world applications that have benefited other successful maintenance programs.
By the end of this seminar, students will be able to go back to their facility and immediately apply what they learned to help make their maintenance process more efficient and less expensive. Training like this never costs - it pays!
Course Objectives:
Upon completion of this course students will receive a personalized American Trainco Certificate of Completion and 1.4 CEU's (Continuing Education Credits) approved by the Maintenance Training Association of the Americas indicating that he or she has learned how to:
Identify Why Time Based Maintenance Doesn't Work
Describe the Benefits of a PdM & Condition Monitoring Program
Identify What Equipment to Monitor
Understand Different PdM Technologies
Predict What Maintenance Needs to be done and When
How to Choose the right PdM Technologies for You
Measure the Effectiveness of Maintenance Decisions
Communicate the Condition Monitoring Program through the Facility
How to Choose a PdM Service Provider
How to Implement a PdM Program
Who should take this course:
This seminar is a must for anyone who is involved with maintenance at industrial plants, utilities or commercial and private building facilities. Attendees come from a wide variety of industries, skill-levels, company sizes, and job titles, so if you're not sure you'll fit in or will benefit from the class, don't worry - you will! People who will benefit from attending this seminar include???
Maintenance, Operations & Purchasing Managers & Personnel in:
Manufacturing Plants
Commercial Buildings
Utilities
Hospitals
Waste Water Facilities
Schools
Government Buildings
Shopping Centers
Office & Apt Buildings
Including:
Maintenance Personnel
Maintenance Managers
Purchasing Agents
Operations Managers
Plant Managers
Manufacturing Managers
Production Managers
What you will take home:
American Trainco Seminar Manual - detailing all presentation material covered n the class
Personalized Training Certificate with 1.4 American Trainco Continuing Education Units for attending this two-day seminar, approved by the Maintenance Training Association of the Americas
All the information you need from asking our instructors specific questions about your own equipment or facility
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Agenda |
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PdM or condition based maintenance attempts to evaluate the condition of equipment by performing periodic inspections while the equipment is still in service. The ultimate goal of PdM is to perform maintenance "just in time", before the equipment fails in service. This two-day course is for maintenance personnel, operators and managers who desire to understand how condition monitoring can increase the efficiency of their maintenance program while reducing costs. This course will teach you what equipment to monitor, what technologies to monitor it with and how to measure your success. Students will gain an understanding of real world applications to help them implement a PdM program at their facility.
Predictive Maintenance Program Types
Predictive Maintenance Program Types
Break down
Preventive
Predictive
Failure Rate vs. Time
Bathtub Curve
Definition: Weibull Distribution Curve of Failure Rate vs. Time
Sixteen PdM Program Benifits
How to Develop a PdM Program Worksheet with Microsoft Excel
Four Foundations for Improving Reliability
Developing and Fostering the Culture of Reliability
Product Mission
Reliability Specifications
Defining Universal Failures
Comparing Maintenance Strategies based on Cost and Availability with "Large Truck Case History"
Run to Failure
Scheduled Repair/Replacement
On-Condition Inspections
Case History
Basic Concepts of FMEA (Failure Modes and Effects Analysis) and FMECA (Failure Modes and Effects with Cause Analysis)
Ten Basic FMEA Steps
Techniques for Identifying Probability and Costs of Equipment Failure
Recovering CMMS Data
FMEA Data - Failure Modes and Effects Analysis
IEEE 493 Standards of Electric Motors
Using Maintenance Log Data
Times-To-Failure
Suspension Time
Times-To-Repair
MTBF - Mean Time Between Failures
Root Cause Analysis for Beginners
What Happened? How? Why?
How to do Cause Charting for Root Causes Possible Causes
Recommendations
Implementation Action Steps
Interactive Excercise - 1.5 Hours
How to Sell Root Cause Analysis to Managment
Preserving Evaluation Data
Building the Analysis Team
Analyzing the Data
Communication of Findings and Recommendations
Tracking Cost Savings
Calculating Bottom Line Results
Case History: How to Set Up a Seal Failure Analysis Program
Four Step Process used by Predictive Maintenance Services Inc.
The Role of Reliability Centered Maintenance
NASA's Guiding Priciples of RCM
Five RCM Strategies
Review of FMECA
Review of RCFA-Root Cause Failure Analysis
PdM for Manufacturing Plant Operators
The Relationship between Availability and Reliability
Relationship Chart
Profit benifits of Operational Availability
How to Calculate Up-time Value in Profit Dollars
Down-Time Analysis
F.R.E.D. Reporting - Failure Reporting, Evaluation and Display Reporting
A Review of PdM Technologies - Four Hour Presentaion
Bearing Failure Analysis with Case History
Vibration Analysis
Preventive
Predictive
How PdM Technologies Integrate with RCM-Reliability Centered Maintenance
How to Write a PdM Return On Investment Report
Interactive Exercise - 1.5 hours
On-Line Monitoring for Instant Machine Condition Diagnostics
Monitoring Machine Conditions
How to Make Recommendations for Repair
The Future of Predictive Maintenance
Miscellaneous: How to Use Conformance Testing for Contractor Suppliers
Case History by Predictive Maintenance Services Inc.
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Predictive Maintenance & Condition Monitoring Training Course Dates and Locations
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Course ID: 15247
| Course Duration: 2 Days
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Locations: |
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