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Steam Systems Maintenance, Safety & Optimization

STEAM FUNDAMENTALS

  • - Boiler & Combustion Process
  • - Thermodynamics
  • - Reading Steam Tables
  • - Steam Distribution & Utilization

PIPING & FITTINGS

  • - Piping Materials and Construction
  • - Pipe Sizing
  • - Pipe Lagging
  • - Steam Fittings
  • - Expansion Joints
  • - Guides & Anchors
  • - Support and Labeling Requirements
  • - Seismic Restraint Requirements

PIPING INSULATION

  • - Energy Loss
  • - Material Selection
  • - Sizing
  • - Asbestos Insulation
  • - Best Practices for Removal of Insulation

CONDENSATE SYSTEMS

  • - Condensate Removal
  • - Condensate System Designs & Operation
  • - Condensate Return Management
  • - Condensate System Testing & Maintenance

STEAM VALVE MAINTENANCE

  • - Types – Manual Control, Pilot Control & Automatic Operation
  • - Leakage
  • - Valve Testing – the Safe Way
  • - Valve Maintenance – Packing, Lapping & Adjustments

SAFETY RELIEF VALVES

  • - Types
  • - Codes
  • - Setting
  • - Testing
  • - Maintenance & Adjustments

STEAM LEAKS

  • - Checking for Steam Leaks – Safely
  • - Managing Steam Leaks & Maintaining System Operability

STEAM SYSTEM MANAGEMENT & MAINTENANCE

  • - Steam Effects on Mechanical Components
  • - Cutting
  • - Corrosion
  • - Thermal & Mechanical Shock
  • - Steam System Troubleshooting
  • - Best Practices in Steam System Management

WATER MANAGEMENT IN STEAM SYSTEMS

  • - Water Quality and Steam
  • - Water Hammer, Causes, Effects & Prevention

STEAM TRAPS

  • - Design & Operation
  • - Sizing & Selection
  • - Testing
  • - Repair

STEAM PRESSURE & TEMPERATURE CONTROL

  • - Pressure & Temperature with Steam
  • - Pressure Reduction
  • - Temperature Control
  • - Pneumatic Rotary Control
  • - Steam Isolation Valves

STEAM SYSTEM ENERGY MANAGEMENT

  • - Cost of Steam
  • - Heat Exchanger Efficiency
  • - Combustion Efficiency
  • - Efficiency Tests
  • - Flash Recovery Systems

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